{"id":438363,"date":"2023-02-28T15:12:20","date_gmt":"2023-02-28T14:12:20","guid":{"rendered":"https:\/\/innovationorigins.com\/?post_type=selected&amp;p=438363"},"modified":"2023-02-28T15:12:20","modified_gmt":"2023-02-28T14:12:20","slug":"researchers-design-an-adaptation-for-existing-iron-and-steel-furnaces-that-could-reduce-industry-carbon-emissions-by-nearly-90","status":"publish","type":"selected","link":"https:\/\/ioplus.nl\/archive\/en\/selected\/researchers-design-an-adaptation-for-existing-iron-and-steel-furnaces-that-could-reduce-industry-carbon-emissions-by-nearly-90\/","title":{"rendered":"New adaptations for blast furnaces could reduce steelmaking emissions by 90 percent"},"content":{"rendered":"\n<p>Researchers from the University of Birmingham have designed a novel adaptation for existing iron and steel furnaces that could reduce carbon dioxide (CO<sub>2<\/sub>) emissions from the steelmaking industry by nearly 90%. <\/p>\n\n\n\n<p>In a <a href=\"https:\/\/www.birmingham.ac.uk\/news\/2023\/novel-adaptation-for-existing-blast-furnaces-could-reduce-steelmaking-emissions-by-90\">press release<\/a>, the university explained that this radical reduction is achieved through a \u2018closed loop\u2019 carbon recycling system, which could replace 90 percent of the coke typically used in current blast furnace-basic oxygen furnace systems and produces oxygen as a byproduct.<\/p>\n\n\n\n<p>Devised by Professor Yulong Ding and Dr Harriet Kildahl from the University of Birmingham\u2019s\u00a0<a href=\"https:\/\/www.birmingham.ac.uk\/schools\/chemical-engineering\/index.aspx\">School of Chemical Engineering<\/a>, the system is detailed in a\u00a0<a href=\"https:\/\/doi.org\/10.1016\/j.jclepro.2023.135963\">paper published in the Journal of Cleaner Production<\/a>, which shows that if implemented in the UK alone, it could deliver cost savings of \u00a31.28 billion in 5 years while reducing overall UK emissions by 2.9 percent.<\/p>\n\n\n<div class=\"vlp-link-container vlp-layout-basic wp-block-visual-link-preview-link advgb-dyn-c0c3129e\"><a href=\"https:\/\/ioplus.nl\/archive\/en\/selected\/volvo-delivers-electric-trucks-with-fossil-free-steel\/\" class=\"vlp-link\" title=\"Volvo delivers electric trucks with fossil-free steel\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Volvo delivers electric trucks with fossil-free steel<\/div><div class=\"vlp-block-1 vlp-link-summary\">Volvo has become the first truck manufacturer in the world to start using fossil-free steel in its trucks. <\/div><\/div><\/div>\n\n\n<h2 class=\"wp-block-heading\">Less risk and more savings<\/h2>\n\n\n\n<p>Professor Ding said: \u201cCurrent proposals for decarbonizing the steel sector rely on phasing out existing plants and introducing electric arc furnaces powered by renewable electricity. However, an electric arc furnace plant can cost over \u00a31 billion to build, which makes this switch economically unfeasible in the time remaining to meet the Paris Climate Agreement. The system we are proposing can be retrofitted to existing plants, which reduces the risk of stranded assets, and both the reduction in CO<sub>2<\/sub>, and the cost savings, are seen immediately.\u201d<\/p>\n\n\n\n<p>Most of the world\u2019s steel is produced via blast furnaces which make iron from iron ore and basic oxygen furnaces which turn that iron into steel.<\/p>\n\n\n\n<p>The process is inherently carbon-intensive, using metallurgical coke produced by destructive distillation of coal in a coke oven, which reacts with the oxygen in the hot air blast to produce carbon monoxide. This reacts with the iron ore in the furnace to produce CO<sub>2<\/sub>. The top gas from the furnace contains mainly nitrogen, CO and CO<sub>2<\/sub>, which is burned to raise the air blast temperature up to 1200 to 1350<sup>o<\/sup>C in a hot stove before blown to the furnace, with the CO<sub>2<\/sub>\u00a0and N<sub>2<\/sub>\u00a0(also containing NOx) emitted to the environment.<\/p>\n\n\n<div class=\"vlp-link-container vlp-layout-basic wp-block-visual-link-preview-link advgb-dyn-5adf025f\"><a href=\"https:\/\/ioplus.nl\/archive\/en\/steel-from-belgium-soon-to-be-made-with-environmentally-friendly-coal-from-the-netherlands\/\" class=\"vlp-link\" title=\"Steel from Belgium soon to be made with environmentally friendly coal from the Netherlands\"><\/a><div class=\"vlp-layout-zone-side\"><div class=\"vlp-block-2 vlp-link-image\"><\/div><\/div><div class=\"vlp-layout-zone-main\"><div class=\"vlp-block-0 vlp-link-title\">Steel from Belgium soon to be made with environmentally friendly coal from the Netherlands<\/div><div class=\"vlp-block-1 vlp-link-summary\">In the Belgian city of Ghent, steel manufacturer ArcelorMittal is switching part of its coal used for steel production to biocoal. <\/div><\/div><\/div>\n\n\n<h2 class=\"wp-block-heading\">What perovskite does<\/h2>\n\n\n\n<p>The novel recycling system captures the CO<sub>2<\/sub>\u00a0from the top gas and reduces it to CO using a crystalline mineral lattice known as a \u2018perovskite\u2019 material. The material was chosen as the reactions take place within a range of temperatures (700-800<sup>o<\/sup>C) that can be powered by renewable energy sources and generated using heat exchangers connected to the blast furnaces.<\/p>\n\n\n\n<p>Under a high concentration of CO<sub>2<\/sub>, the perovskite splits CO2 into oxygen, which is absorbed into the lattice, and CO, which is fed back into the blast furnace. The perovskite can be regenerated to its original form in a chemical reaction that takes place in a low-oxygen environment. The oxygen produced can be used in the basic oxygen furnace to produce steel.<\/p>\n\n\n\n<p>Iron and steelmaking is the biggest emitter of CO<sub>2 <\/sub>of all foundation industrial sectors, accounting for 9% of global emissions. According to the International Renewable Energy Agency (IRENA), it must achieve a 90% reduction in emissions by 2050 to limit global warming to 1.5\u00b0C.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"author":2583,"featured_media":515851,"template":"views\/single-selected.blade.php","meta":{"_acf_changed":false,"advgb_blocks_editor_width":"","advgb_blocks_columns_visual_guide":""},"categories":[42],"tags":[43231,23682,69773,39766,21692,11641,129696,80231],"location":[55977],"internal_archives":[],"class_list":["post-438363","selected","type-selected","status-publish","has-post-thumbnail","hentry","category-sustainability-nl","tag-carbon-emissions","tag-co2-en","tag-co2-2","tag-klimaatverandering","tag-perovskite","tag-recycling-en","tag-steelmaking","tag-university-of-birmingham","location-united-kingdom"],"blocksy_meta":[],"acf":[],"featured_img":"https:\/\/ioplus.nl\/archive\/wp-content\/uploads\/2022\/12\/Naamloos.png","coauthors":[],"author_meta":{"author_link":"https:\/\/ioplus.nl\/archive\/author\/francesco-morelli\/","display_name":"Francesco Morelli"},"relative_dates":{"created":"Posted 3 years ago","modified":"Updated 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class=\"advgb-post-tax-term\">klimaatverandering<\/a>","<a href=\"https:\/\/ioplus.nl\/archive\/en\/tag\/perovskite\/\" class=\"advgb-post-tax-term\">perovskite<\/a>","<a href=\"https:\/\/ioplus.nl\/archive\/en\/tag\/recycling-en\/\" class=\"advgb-post-tax-term\">recycling<\/a>","<a href=\"https:\/\/ioplus.nl\/archive\/en\/tag\/steelmaking\/\" class=\"advgb-post-tax-term\">steelmaking<\/a>","<a href=\"https:\/\/ioplus.nl\/archive\/en\/tag\/university-of-birmingham\/\" class=\"advgb-post-tax-term\">University of Birmingham<\/a>"],"unlinked":["<span class=\"advgb-post-tax-term\">carbon emissions<\/span>","<span class=\"advgb-post-tax-term\">co2<\/span>","<span class=\"advgb-post-tax-term\">co2<\/span>","<span class=\"advgb-post-tax-term\">klimaatverandering<\/span>","<span class=\"advgb-post-tax-term\">perovskite<\/span>","<span class=\"advgb-post-tax-term\">recycling<\/span>","<span class=\"advgb-post-tax-term\">steelmaking<\/span>","<span class=\"advgb-post-tax-term\">University of 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